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What does the term “Thermally Broken” mean?

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Thermally Broken is a term which relates to the window or door frame, which is equally as important, if not more than the glass.

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The frame of a window has a significant impact on the overall energy efficiency of any window and door – including that of double glazed systems. While double glazing is seen as a benchmark for energy efficiency, to select double glazing with a standard aluminium frame is only going half way to having a high performing energy efficient window.

Double Glazing is to glass what thermally broken is to aluminium windows.

Standard Aluminium Framing:

  • As most of us know metal/aluminium is an excellent conductor of heat and cold meaning that you can lose or gain a great deal of heat through the frame of the window/door.
  • This will ultimately undermine the performance of a high performance glass selected for a window. Problems include, but are not limited to the potential for condensation to occur which can lead to mould or degrading of internal finishes.

To improve the overall performance of the window or door, a thermal break needs to be added to the frame.

Thermally Broken Aluminium Framing:

  • A Thermally Broken Frame is one which features a reinforced polyamide strip (a non metallic, composite, structural, material) fixed between the inside and outside aluminium profiles, creating an insulated barrier within the window frame.
  • The polyamide strip is a material of low thermal conductivity which will minimises the transfer of heat and cold through the window frame, resulting in improved energy efficiency.
  • This polyamide strip will have a HUGE impact on the transfer of heat and cold than standard aluminium.
  • These sections can be anodised or powdercoated to withstand the harsh Australian climate, including UV damage and salt corrosion.

Heat Loss / Heat Gain: 

  • As much as 49% of the heat lost during winter and as much as 87% of the heat gained during summer can come from the windows*
  • In Melbourne the majority of energy usage is for heating, while in Brisbane, most of the energy is used for cooling homes, with very little heating if any**

The emphasis on selecting the right product to reduce heat loss in a colder climate and reduce heat gain in a hotter climate should be an important decision to achieve greater comfort and energy efficiency.

Choosing the right frame and glazing option will help and the lower the U value the better the overall window.

Watch this video below that explains what a U value is and why it’s so important to have the lowest figure possible.

The table below shows Thermally broken windows and the 2nd table shows standard aluminium windows.

The most energy efficient windows result from a combination of both an insulated frame and the right glass to achieve superior energy performance. Thermally Broken windows will not only save you money on your energy bills but they also play a significant role in improving the overall comfort of your home.

Written by Alastair Baldwin 

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AWS Supports OzHarvest to Help Nourish Our Country

After a demanding year for many across our communities, AWS is proud to share that we have made a festive season donation to OzHarvest, Australia’s leading food rescue organisation, which will provide thousands of meals to Australians in need.

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A growing need in our communities

Food insecurity in Australia is rising at an alarming rate. Last year, an estimated 3.5 million households struggled to put food on the table, with the cost of living now the number one driver of hardship. The charities OzHarvest supports say they could distribute double the amount of food to meet demand. Every day, new people are turning up for help, often feeling ashamed or embarrassed to ask.

James from St Albans Community Youth Club in Victoria, which receives OzHarvest food weekly, put it simply: “For the first time in 10 years, we’re struggling to feed everyone.”

Why the festive season matters

The festive period can be especially difficult for families who do not know where their next meal is coming from. Demand typically spikes at this time of year, even as household budgets are stretched further. OzHarvest is working hard to ensure nourishing food reaches those who need it most, not just during the holidays but all year round.

About OzHarvest

OzHarvest was founded in 2004 by Ronni Kahn AO, after she noticed how much quality food was going to waste through her events business. What began as a simple, practical solution rescuing surplus food and delivering it to charities quickly grew from one van in Sydney into a nationwide movement. As OzHarvest expanded, Ronni and a team of pro bono lawyers successfully lobbied state governments to change legislation so food donors could give surplus food to charities without fear of liability. NSW led the way with the Civil Liabilities Amendment Act in 2005, and other states followed.

Today, OzHarvest rescues food at scale with a clear purpose to Nourish Our Country. Their mission is to stop food waste, feed people in need, and protect our planet by championing the value of food and driving change at every level of society. Their work strongly aligns with five United Nations Sustainable Development Goals.

How you can help (if you would like to)

OzHarvest welcomes every contribution. The impact is immediate and tangible.

  • $1 = 2 meals
  • Your donation helps keep OzHarvest’s wheels turning
  • It supports food relief for over 1,500 charities helping vulnerable Aussies every day

For more information or to make a donation visit: https://www.ozharvest.org/

Image credit: OzHarvest

 

 

AWS Sponsors Building Tours at Glenn Murcutt Foundation Australia Symposium

Architectural Window Systems (AWS) is proud to sponsor the Murcutt Building Tours, a centrepiece of the inaugural Glenn Murcutt Architecture Foundation Symposium, to be held in Sydney from 11 – 13 September 2025.

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The Symposium, presented by the Murcutt Foundation, celebrates more than five decades of architectural practice by Glenn Murcutt AO, Australia’s most celebrated living architect. The program offers three days of tours, talks and events for architects, students and design professionals, culminating in a rare opportunity to engage directly with some of Murcutt’s most acclaimed works.

As part of its ongoing support for architectural excellence and sustainable, place-based design, AWS is sponsoring the Murcutt Building Tours on Thursday, 11 September, providing a rare, guided experience led by Murcutt himself through two iconic residential projects:

  • Nicholas House
  • Simpson Lee House

“I am so pleased that so many have taken the chance to see these two projects that were designed in such close collaboration with the clients at the time, and which have been so well loved and cared for over the many decades since. It is such a joy to share this work,” Glenn Murcutt AO.

“Glenn Murcutt’s works embody a profound sensitivity to landscape, climate and material — and they are best understood by being experienced firsthand,” said Angela Bevitt-Parr, National Marketing Manager at AWS. “AWS is proud to support this extraordinary opportunity for architects to deepen their understanding of Murcutt’s work and philosophy through direct engagement with these exceptional places.”

Beyond the tours, the Symposium will feature keynote addresses from Glenn Murcutt AO and Francis Kéré (fellow Pritzker Prize Laureate), the inaugural awarding of the Murcutt Pin, and a full day of talks exploring the themes that have informed Murcutt’s unique model of practice.

“Francis Kéré is one of the great humans, and a gifted architect who really shows architecture can make a difference in people’s lives. I have a huge amount of respect and time and a wonderful friendship with this man because of his integrity. I am so pleased that Sydney will get to meet him this year,” Glenn Murcutt AO.

For full event details and to register, visit: https://events.humanitix.com/murcutt-symposium

About the Glenn Murcutt Architecture Foundation: The Glenn Murcutt Architecture Foundation promotes the work and legacy of Glenn Murcutt AO through education, advocacy and public programs that advance environmentally responsible architecture and foster dialogue around design excellence and connection to place. For more information visit https://www.murcuttfoundation.org/

Image credit:

Simpson Lee house: Anthony Browell.

 

Designing Value – AWS celebrates 30 years

In late 1994, two dedicated fenestration professionals, Gavan Pead and David McCleary, took a pivotal tour of Architectural Profiles Ltd (APL) in Cambridge, New Zealand. Inspired by APL’s customer-focused business model, they envisioned bringing a similar approach to challenge the Australian market’s basic, outdated aluminium windows and doors that dominated at that time.

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This vision led to the founding of Architectural Window Systems (AWS) in January 1995, with Pead as the first General Manager and McCleary as Head of Design. AWS launched with the release of the 502 sliding window and 541 sliding door – affordable, single-glazed products that immediately stirred the market. “In those days, profiles were hand-drawn, and every detail required precise verification,” McCleary recalls. Their commitment to quality was matched by strong supplier support, relationships that remain solid today.

To bring this customer-centric model to life, AWS built a robust network of independent fabricators across Australia, now exceeding 200, with unparalleled reach and service capabilities. Steve Butcher of Great Lakes Glass, an early adopter, recalls that “their passion was infectious, and if they were starting something new, I wanted to be part of it.”

AWS quickly became a trusted name in high-performance aluminium windows, with products designed to meet the needs of architects, designers, builders, and homeowners. With the launch of ThermalHEART™ in 2007, followed by ThermalHEART™ commercial in 2012, AWS introduced its first thermally broken products, raising the bar for energy efficiency. In 2003, David’s son, Mark McCleary, joined AWS, continuing the family’s involvement in the company. In 2021, Mark took over the leadership of research and design, guiding the development of innovative window and door solutions. That same year, AWS introduced ComfortEDGE™, a significant step forward in thermal efficiency. With additional ComfortEDGE™ products set for release in 2025, AWS continues to strengthen its commitment to energy-efficient solutions for the Australian market.

Reflecting on the success of the last 30 years, AWS General Manager Greg Taylor notes that “it’s our model that differentiates us. A supplier that is not only an extrusion supplier, but a reliable, supportive, engaged business partner that understands the need for continuous improvement”.

In 2025, AWS will continue to focus on improvement, introducing a class-leading digital environment for specifiers, fabricators, and staff, along with an automated workflow connectivity solution exclusively for AWS fabricators.

For more information, contact marketing@awsaustralia.com.au

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